自鎖減速機中的自鎖減速機軸承溫度升高過快原因分析
自(zi)鎖(suo)減(jian)速(su)機(ji)中(zhong)的(de)自(zi)鎖(suo)減(jian)速(su)機(ji)軸(zhou)承(cheng)溫(wen)度(du)升(sheng)高(gao)過(guo)快(kuai)原(yuan)因(yin)分(fen)析(xi)。該(gai)方(fang)案(an)沒(mei)有(you)使(shi)自(zi)鎖(suo)減(jian)速(su)機(ji)機(ji)體(ti)發(fa)生(sheng)很(hen)大(da)的(de)改(gai)動(dong),既(ji)節(jie)約(yue)了(le)本(ben)錢(qian),又(you)縮(suo)短(duan)了(le)維(wei)修(xiu)工(gong)期(qi),保(bao)證(zheng)了(le)裝(zhuang)卸(xie)出(chu)產(chan)的(de)正(zheng)常(chang)進(jin)行(xing)。經(jing)由(you)三(san)年(nian)多(duo)的(de)試(shi)驗(yan),蝸(wo)輪(lun)減(jian)速(su)機(ji)運(yun)行(xing)情(qing)況(kuang)不(bu)亂(luan)、可靠,再也沒有泛起過去的故障現象,實踐證實改造是有效的。 改造方案提出:1.kefugaizhouxianglideyingxiang,shouxuanfanganshixuanzexiangxintuilizhoucheng,tajikeyichengshoujingxiangzaiheyoukeyichengshouzhouxiangzaihe,danyaobaozhengqichengshoujingxiangzaihenenglibunengxiaoyuyuan空心軸減速機軸zhou承cheng的de數shu值zhi,原yuan因yin是shi該gai處chu的de徑jing向xiang載zai荷he是shi原yuan設she計ji計ji算suan得de來lai的de,在zai知zhi足zu上shang述shu要yao求qiu的de情qing況kuang下xia,可ke選xuan擇ze的de軸zhou承cheng尺chi寸cun均jun不bu符fu合he原yuan安an裝zhuang位wei置zhi的de尺chi寸cun。改gai造zao詳xiang細xi方fang案an:利用蝸輪減速機中蝸杆下頭部帶螺紋的部門與一蹊徑軸相連,蹊徑軸的下部安裝新增推力軸承,新端蓋作為其軸承座,加工工序是:蹊qi徑jing軸zhou做zuo內nei螺luo紋wen與yu蝸wo杆gan下xia部bu外wai螺luo紋wen相xiang匹pi配pei,蹊qi徑jing軸zhou長chang度du和he直zhi徑jing均jun留liu有you一yi定ding的de加jia工gong量liang,等deng兩liang軸zhou相xiang連lian後hou,精jing加jia工gong新xin軸zhou承cheng安an裝zhuang位wei,以yi確que保bao兩liang軸zhou的de同tong心xin度du,拆chai掉diao原yuan來lai平ping的de下xia端duan蓋gai,仍reng舊jiu利li用yong其qi螺luo栓shuan孔kong聯lian接jie,做zuo新xin式shi的de端duan蓋gai兼jian作zuo軸zhou承cheng座zuo,利li用yong機ji體ti原yuan蝸wo杆gan兩liang個ge軸zhou承cheng孔kong定ding位wei,然ran後hou在zai蝸wo輪lun減jian速su機ji下xia箱xiang體ti安an裝zhuang端duan蓋gai處chu加jia工gong出chu1毫米深的定位止口,使新端蓋的定位口與之相匹配,確保安裝後蝸杆上的3盤軸承同心。 2.在變頻電機減速機蝸(wo)杆(gan)直(zhi)徑(jing)不(bu)小(xiao)於(yu)原(yuan)尺(chi)寸(cun)的(de)前(qian)提(ti)下(xia)更(geng)換(huan)新(xin)蝸(wo)杆(gan),以(yi)知(zhi)足(zu)所(suo)選(xuan)軸(zhou)承(cheng)的(de)安(an)裝(zhuang)尺(chi)寸(cun),同(tong)時(shi)機(ji)體(ti)上(shang)的(de)軸(zhou)承(cheng)孔(kong)也(ye)需(xu)加(jia)工(gong),顯(xian)然(ran),這(zhe)種(zhong)做(zuo)法(fa)不(bu)經(jing)濟(ji),維(wei)修(xiu)工(gong)期(qi)長(chang),而(er)且(qie)加(jia)工(gong)精(jing)度(du)難(nan)保(bao)證(zheng)。

鬥輪堆取料機是大型散狀物料裝、卸設備,在火力發電廠中,被廣泛的應用。新增軸承隻校核其軸向承載能力即可,但因為蝸杆長度加長,所以安裝位置應重新考慮。 3.原結構不變,延長齒輪減速馬達蝸杆的下端尺寸,輔以另一盤向心推力軸承,這樣可以在所承受徑向載荷無題目的前提下,隻考慮所受軸向載荷。 經由對蝸輪減速機解體後檢查,發現其蝸杆上部、底部軸承均為雙列向心球軸承,且蝸杆由底部端蓋作軸向定位支撐,自鎖減速機的蝸杆、蝸wo輪lun完wan好hao無wu損sun,而er且qie製zhi造zao精jing度du相xiang稱cheng高gao。從cong損sun壞huai現xian象xiang可ke以yi知zhi道dao,蝸wo杆gan受shou一yi個ge較jiao大da的de軸zhou向xiang力li,而er其qi采cai用yong的de軸zhou承cheng是shi雙shuang列lie向xiang心xin球qiu軸zhou承cheng,軸zhou向xiang承cheng載zai能neng力li非fei常chang弱ruo,卷juan纜lan時shi蝸wo輪lun減jian速su機ji中zhong的de蝸wo杆gan受shou到dao一yi個ge方fang向xiang的de軸zhou向xiang力li,一yi開kai始shi使shi軸zhou承cheng發fa燒shao,然ran後hou軸zhou承cheng局ju部bu磨mo損sun、損sun壞huai,再zai後hou來lai使shi支zhi撐cheng該gai軸zhou承cheng的de下xia端duan蓋gai局ju部bu磨mo損sun乃nai至zhi磨mo穿chuan,因yin此ci斷duan定ding設she計ji職zhi員yuan可ke能neng忽hu略lve了le自zi鎖suo減jian速su機ji中zhong蝸wo杆gan下xia部bu軸zhou承cheng所suo要yao承cheng受shou的de軸zhou向xiang力li,或huo者zhe以yi為wei該gai軸zhou向xiang力li沒mei有you多duo大da,這zhe種zhong軸zhou承cheng能neng夠gou知zhi足zu要yao求qiu,經jing由you試shi驗yan和he分fen析xi以yi為wei發fa生sheng故gu障zhang的de主zhu要yao原yuan因yin是shi軸zhou承cheng選xuan擇ze分fen歧qi適shi。自zi鎖suo減jian速su機ji的de主zhu要yao功gong能neng是shi將jiang主zhu電dian機ji輸shu入ru的de力li和he扭niu矩ju傳chuan遞di到dao鬥dou輪lun堆dui取qu料liao機ji控kong製zhi電dian纜lan卷juan筒tong處chu,因yin為wei設she計ji和he使shi用yong方fang麵mian的de原yuan因yin,發fa現xian該gai蝸輪減速機中蝸杆底部軸承溫度升高過快,取料機移動1個垛位後,該軸承溫度可達70攝(she)氏(shi)度(du),在(zai)此(ci)工(gong)況(kuang)下(xia)連(lian)續(xu)工(gong)作(zuo)一(yi)段(duan)時(shi)間(jian)後(hou),軸(zhou)承(cheng)的(de)保(bao)持(chi)架(jia),內(nei)外(wai)圈(quan)和(he)滾(gun)珠(zhu)均(jun)泛(fan)起(qi)不(bu)同(tong)程(cheng)度(du)的(de)損(sun)壞(huai),若(ruo)檢(jian)測(ce)不(bu)到(dao),嚴(yan)峻(jun)時(shi)會(hui)泛(fan)起(qi)自(zi)鎖(suo)減(jian)速(su)器(qi)蝸(wo)杆(gan)下(xia)端(duan)蓋(gai)被(bei)磨(mo)穿(chuan)的(de)重(zhong)大(da)事(shi)故(gu),導(dao)致(zhi)其(qi)沒(mei)辦(ban)法(fa)繼(ji)承(cheng)工(gong)作(zuo),進(jin)而(er)使(shi)電(dian)纜(lan)不(bu)能(neng)卷(juan)、放,取料機隻能休止工作。http://www.baisuixuetai.com.cn/product/list-wolunwoganjiansuji-cn.html
關鍵詞:伺服電機減速機一體式選型_減速器選型_減速器選型_減速電機選型_伺服減速機選型_錐齒輪減速機選型_硬齒麵減速電機選型_斜齒輪減速機選型_傘齒輪減速器選型_蝸輪蝸杆伺服電機減速機選型
標簽:  減速機軸承溫度升高過快原因分析
