斜齒輪蝸輪蝸杆減速機蝸杆回轉軸線偏移原因分析
xiechilunwolunwoganjiansujiwoganhuizhuanzhouxianpianyiyuanyinfenxi。jianzhajiansujiwoganwolundezhouchengkong,shiqifuheanzhuangyaoqiu,anzhuangtiaozhengshiyingshijiechuqupianxiangchimiandeniechuce,yiliyuzainiejinkouchuzaochengyouxiekongjian,qingyixingchengyoumorunhua,yinshouzaihouyouzaishangweidairuchimianzhongjianyiqianwufaxingchengyoumorunhua,yishi同軸減速機磨損和膠合,故切忌使接觸區偏向齧入側,故采用人工油涵結構,改善潤滑前提,擴大實際接觸麵積。 在zai有you蝸wo輪lun蝸wo杆gan減jian速su機ji傳chuan動dong的de設she備bei上shang,蝸wo輪lun先xian於yu蝸wo杆gan磨mo損sun屬shu正zheng常chang現xian象xiang,因yin為wei材cai料liao和he結jie構gou上shang的de原yuan因yin,蝸wo杆gan的de強qiang度du老lao是shi高gao於yu蝸wo輪lun輪lun齒chi的de強qiang度du,所suo以yi失shi效xiao常chang發fa生sheng在zai蝸wo輪lun輪lun齒chi上shang,正zheng由you於yu如ru斯si,蝸wo輪lun材cai料liao的de選xuan取qu也ye很hen重zhong要yao,據ju分fen析xi,當dang減jian速su機ji選xuan取qu的de蝸wo輪lun材cai料liao為weiZCuSnPb5Zn5,合用於滑動速度小於12米(mi)每(mei)秒(miao)的(de)蝸(wo)杆(gan)傳(chuan)動(dong)場(chang)合(he),為(wei)了(le)防(fang)止(zhi)變(bian)形(xing),常(chang)需(xu)要(yao)對(dui)蝸(wo)輪(lun)進(jin)行(xing)時(shi)效(xiao)處(chu)理(li)。潤(run)滑(hua)油(you)的(de)使(shi)用(yong)也(ye)影(ying)響(xiang)到(dao)蝸(wo)杆(gan)傳(chuan)動(dong)的(de)好(hao)壞(huai),潤(run)滑(hua)對(dui)蝸(wo)杆(gan)傳(chuan)動(dong)來(lai)說(shuo),具(ju)有(you)特(te)別(bie)重(zhong)要(yao)的(de)意(yi)義(yi),由(you)於(yu)當(dang)潤(run)滑(hua)不(bu)良(liang)時(shi),傳(chuan)動(dong)效(xiao)率(lv)明(ming)顯(xian)降(jiang)低(di),並(bing)且(qie)帶(dai)來(lai)劇(ju)烈(lie)的(de)磨(mo)損(sun),甚(shen)至(zhi)產(chan)生(sheng)膠(jiao)合(he)破(po)壞(huai)。般(ban)的(de)情(qing)況(kuang)是(shi),在(zai)新(xin)設(she)備(bei)開(kai)始(shi)使(shi)用(yong)時(shi),直角減速機中的蝸輪蝸杆傳動正常,潤滑油能起到潤滑、散(san)熱(re)等(deng)作(zuo)用(yong),但(dan)在(zai)蝸(wo)杆(gan)傳(chuan)動(dong)中(zhong)齒(chi)麵(mian)間(jian)相(xiang)對(dui)滑(hua)動(dong)速(su)度(du)較(jiao)大(da),蝸(wo)輪(lun)輕(qing)易(yi)磨(mo)損(sun),因(yin)此(ci)傳(chuan)動(dong)時(shi)間(jian)長(chang),潤(run)滑(hua)油(you)失(shi)效(xiao),使(shi)得(de)蝸(wo)輪(lun)劇(ju)烈(lie)磨(mo)損(sun),即(ji)使(shi)更(geng)換(huan)上(shang)新(xin)的(de)蝸(wo)輪(lun)、新(xin)的(de)潤(run)滑(hua)油(you),蝸(wo)杆(gan)傳(chuan)動(dong)過(guo)程(cheng)中(zhong),仍(reng)舊(jiu)會(hui)有(you)蝸(wo)杆(gan)蝸(wo)杆(gan)摩(mo)擦(ca)加(jia)劇(ju),油(you)溫(wen)上(shang)升(sheng),潤(run)滑(hua)油(you)失(shi)效(xiao),加(jia)劇(ju)蝸(wo)輪(lun)磨(mo)損(sun)和(he)膠(jiao)合(he),使(shi)整(zheng)個(ge)蝸(wo)輪(lun)蝸(wo)杆(gan)減(jian)速(su)機(ji)失(shi)效(xiao),無(wu)法(fa)正(zheng)常(chang)工(gong)作(zuo)。

蝸wo杆gan回hui轉zhuan軸zhou線xian偏pian移yi是shi造zao成cheng蝸wo杆gan傳chuan動dong失shi效xiao的de另ling原yuan因yin,從cong拆chai下xia的de蝸wo杆gan及ji其qi軸zhou承cheng來lai看kan,端duan軸zhou承cheng保bao持chi架jia破po損sun,動dong彈dan體ti有you裂lie縫feng,造zao成cheng減jian速su箱xiang的de蝸wo杆gan回hui轉zhuan軸zhou偏pian心xin,丈zhang量liang蝸wo杆gan直zhi線xian度du,發fa現xian蝸wo杆gan也ye有you變bian形xing,造zao成cheng蝸wo杆gan偏pian離li中zhong間jian平ping麵mian,另ling外wai蝸wo杆gan采cai用yong懸xuan臂bi安an裝zhuang,其qi剛gang度du差cha,易yi變bian形xing,而er且qie個ge蝸wo杆gan同tong時shi與yu兩liang個ge蝸wo輪lun齧nie合he,安an裝zhuang精jing度du不bu高gao時shi,將jiang引yin起qi蝸wo杆gan傳chuan動dong不bu良liang,小xiao蝸wo輪lun軸zhou不bu直zhi,造zao成cheng伺服蝸輪蝸杆減速機磨損不均。試車時,在額定載荷下先空載運轉,觀察軸承溫升和密封泄漏情況;然(ran)後(hou)逐(zhu)步(bu)加(jia)載(zai)至(zhi)額(e)定(ding)載(zai)荷(he),觀(guan)察(cha)齒(chi)麵(mian)及(ji)箱(xiang)體(ti)溫(wen)升(sheng)情(qing)況(kuang)。此(ci)外(wai),過(guo)載(zai)也(ye)會(hui)造(zao)成(cheng)蝸(wo)輪(lun)磨(mo)損(sun)。為(wei)了(le)降(jiang)低(di)蝸(wo)輪(lun)磨(mo)損(sun),避(bi)免(mian)齒(chi)麵(mian)膠(jiao)合(he),保(bao)證(zheng)正(zheng)常(chang)傳(chuan)動(dong),還(hai)對(dui)更(geng)換(huan)機(ji)構(gou)采(cai)用(yong)了(le)如(ru)下(xia)措(cuo)施(shi):新xin加jia工gong蝸wo輪lun蝸wo杆gan減jian速su機ji,必bi需xu經jing由you精jing心xin跑pao合he,由you於yu蝸wo輪lun滾gun刀dao不bu可ke能neng做zuo到dao和he工gong作zuo蝸wo杆gan對dui相xiang同tong,故gu其qi共gong輒zhe齒chi形xing的de後hou形xing成cheng,減jian速su機ji有you賴lai於yu潤run滑hua跑pao合he和he受shou載zai運yun轉zhuan中zhong實shi現xian,選xuan擇ze蝸wo杆gan在zai工gong作zuo轉zhuan速su和he額e定ding載zai荷he下xia跑pao合he1-5小時,用礦物油潤滑,仔細觀察齒麵粗拙度的變化狀況和接觸雀斑的分布情況,達到理想情況後全部清洗礦物油,將潤滑油換成新油。 措施:jiaruyuanwoganchuanniantougouyijingshixiao,bixuzhongxingenghuantaoxinjiagongdewolunwogan,weilezhizuzhunquenieheqianti,yingbaozhengqizhongyangjuyuyuanpeikongzhongyangjuzhi,bingbugaibianzongchuandongbi。woganwolunchimianjianxiangduihuadongsuduwei0.8米每秒,現改為產100號齒輪油效果良好,依強度計算,蝸輪材料選用ZCuSn10Pb1可知足使用要求。更換軸承,蝸杆傳動過程中會產生軸向力,故選用圓錐滾子軸承;在蝸杆另端加支撐,進步蝸杆剛度,並校直蝸輪蝸杆減速機的蝸輪軸。http://www.baisuixuetai.com.cn/product/list-wolunwoganjiansuji-cn.html
關鍵詞:伺服電機減速機一體式選型_減速器選型_減速器選型_減速電機選型_伺服減速機選型_錐齒輪減速機選型_硬齒麵減速電機選型_斜齒輪減速機選型_傘齒輪減速器選型_蝸輪蝸杆伺服電機減速機選型
標簽:  減速機蝸杆回轉軸線偏移原因分析
