伺服電機蝸輪蝸杆減速機故障及解決
伺服電機蝸輪蝸杆減速機故障及解決。一般來說這種磨損很慢象某廠有些S係列減速機,可以使用10年以上,假如磨損速度較快就要考慮S係列減速機的選型是否準確,是否有超負荷運行,蝸輪蝸杆的材質裝配質量或使用環境等原因。 斜齒輪蝸輪蝸杆減速機fashaohelouyouwolunjiansujiweilejinbuxiaolv,banjuncaiyongyousejinshuzuowolun,woganzecaiyongjiaoyingdegangcai。yishangjiushisifudianjiwolunwoganjiansujiguzhangjijiejuedequanbuneirong,xiaqijian!蝸輪磨損蝸輪般采用錫青銅,配對的蝸杆材料般用45鋼淬硬至HRC4555,還常用40C淬硬HRC5055,經蝸杆磨床磨削至粗拙度RaO 8 fcm,伺si服fu電dian機ji蝸wo輪lun蝸wo杆gan減jian速su機ji正zheng常chang運yun行xing時shi,蝸wo杆gan就jiu像xiang把ba淬cui硬ying的de銼cuo刀dao,不bu停ting地di銼cuo削xue蝸wo輪lun使shi蝸wo輪lun產chan生sheng磨mo損sun。傳chuan動dong小xiao斜xie齒chi輪lun磨mo損sun般ban發fa生sheng在zai立li式shi安an裝zhuang的deSxiliejiansujishang,zhuyaogenrunhuayoudetianjialiangherunhuayoudexuanzeyouguan。lishianzhuangshihenqingyizaochengrunhuayouyouliangbuzudangsifudianjiwolunwoganjiansuji,xiuzhiyunzhuanshidianjihe伺服電機減速機間傳動齒輪油流失齒輪,得不到應有的潤滑保護啟動或運轉過程中得不到有效的潤滑,導致機械磨損甚至損壞。解決方法:保證裝配質量,為了保證裝配質量購買和自製了些專用工具,拆卸和安裝S係列減速機、蝸輪、蝸杆、軸承、chilundengbujianshijinliangbimianyongchuiledengqitagongjuzhijieqiaoji,genghuanchilunwolunwoganshijinliangxuanyongyuanchangpeijianhechengduigenghuan,shiyongfangzhanjihuohongdanyoubaohukongxinzhou,fangzhimosunshengxiufangzhipeihemianjigouweixiushinanchaixie。

潤滑油和添加劑的選用齒輪減速馬達般選用220齒輪油,對些負荷較重啟動頻繁使用環境較差的S係(xi)列(lie)減(jian)速(su)機(ji),選(xuan)用(yong)了(le)些(xie)潤(run)滑(hua)油(you)添(tian)加(jia)劑(ji)。伺(si)服(fu)電(dian)機(ji)蝸(wo)輪(lun)蝸(wo)杆(gan)減(jian)速(su)機(ji)在(zai)休(xiu)止(zhi)運(yun)轉(zhuan)時(shi)齒(chi)輪(lun)油(you)依(yi)然(ran)附(fu)在(zai)齒(chi)輪(lun)表(biao)麵(mian),形(xing)成(cheng)保(bao)護(hu)膜(mo)來(lai)防(fang)止(zhi)重(zhong)負(fu)荷(he)低(di)速(su)高(gao)轉(zhuan)矩(ju)和(he)啟(qi)動(dong)時(shi)金(jin)屬(shu)和(he)金(jin)屬(shu)間(jian)的(de)接(jie)觸(chu),添(tian)加(jia)劑(ji)中(zhong)還(hai)含(han)有(you)密(mi)封(feng)圈(quan)調(tiao)節(jie)劑(ji)和(he)抗(kang)漏(lou)劑(ji),讓(rang)密(mi)封(feng)圈(quan)保(bao)持(chi)柔(rou)軟(ruan)和(he)彈(dan)性(xing)有(you)效(xiao)減(jian)少(shao)潤(run)滑(hua)油(you)泄(xie)漏(lou)現(xian)象(xiang)。因(yin)為(wei)伺(si)服(fu)電(dian)機(ji)蝸(wo)輪(lun)蝸(wo)杆(gan)減(jian)速(su)機(ji)是(shi)滑(hua)動(dong)磨(mo)擦(ca),傳(chuan)動(dong)在(zai)運(yun)行(xing)過(guo)程(cheng)中(zhong)就(jiu)會(hui)產(chan)生(sheng)較(jiao)高(gao)的(de)熱(re)量(liang),使(shi)伺(si)服(fu)電(dian)機(ji)蝸(wo)輪(lun)蝸(wo)杆(gan)減(jian)速(su)機(ji)各(ge)零(ling)件(jian)和(he)密(mi)封(feng)之(zhi)間(jian)熱(re)膨(peng)脹(zhang),產(chan)生(sheng)差(cha)異(yi)從(cong)而(er)在(zai)各(ge)配(pei)合(he)麵(mian)產(chan)生(sheng)間(jian)隙(xi),而(er)油(you)液(ye)因(yin)為(wei)溫(wen)度(du)的(de)升(sheng)高(gao)變(bian)稀(xi),輕(qing)易(yi)造(zao)成(cheng)泄(xie)漏(lou),主(zhu)要(yao)原(yuan)因(yin)有(you)四(si)點(dian):是材質的搭配是否公道;二是齧合磨擦麵的表麵質量;三是潤滑油的選擇添加量是否準確四是裝配質量和使用環境;傳動效率比起S係列減速機是有過之而無不及。蝸杆軸承損壞伺服電機蝸輪蝸杆減速機發生故障時,即使減速箱密封良好,該廠仍是常常發現伺服電機蝸輪蝸杆減速機內nei的de齒chi輪lun油you已yi經jing被bei乳ru化hua,軸zhou承cheng已yi生sheng鏽xiu侵qin蝕shi損sun壞huai,這zhe是shi由you於yu伺si服fu電dian機ji蝸wo輪lun蝸wo杆gan減jian速su機ji在zai運yun停ting過guo程cheng中zhong,齒chi輪lun油you由you熱re變bian冷leng後hou產chan生sheng的de水shui分fen凝ning結jie造zao成cheng,當dang然ran也ye和he軸zhou承cheng質zhi量liang裝zhuang配pei工gong藝yi方fang法fa緊jin密mi親qin密mi相xiang關guan。http://www.baisuixuetai.com.cn/product/list-sfxiliejiansuji-cn.html
關鍵詞:伺服電機減速機一體式選型_減速器選型_減速器選型_減速電機選型_伺服減速機選型_錐齒輪減速機選型_硬齒麵減速電機選型_斜齒輪減速機選型_傘齒輪減速器選型_蝸輪蝸杆伺服電機減速機選型
標簽:  減速機故障及解決
