自鎖減速機傳動效率低解決方案
自zi鎖suo減jian速su機ji傳chuan動dong效xiao率lv低di解jie決jue方fang案an。假jia如ru將jiang蝸wo杆gan布bu置zhi於yu低di速su,經jing由you高gao速su齒chi輪lun副fu減jian速su後hou,較jiao低di的de相xiang對dui滑hua動dong速su度du不bu利li於yu形xing成cheng不bu亂luan的de動dong壓ya油you膜mo,從cong而er降jiang低di整zheng機ji的de承cheng載zai能neng力li與yu傳chuan動dong質zhi量liang。齒chi麵mian硬ying度du沿yan徑jing向xiang呈cheng梯ti度du緩huan降jiang分fen布bu,確que保bao心xin部bu硬ying度du30~40HRC,從而使輪齒成為表麵硬而心部韌的懸臂梁。因此將電機帶減速機buzhiyugaosu,youliyubaozhengqijiaogaodexiangduihuadongsudu,xingchengbuluandedongyayoumo,congerdachengdudijinbuwoganchuandongdexiaolv。yinci,yugongzuojilianjiededisucaiyongyingchimianchilunfu,zaijuyougaodenaimoxingdetongshi,yilaibuluandegaojingduyulunchixinburenxing,jubeijiaogaodekangchongduanjineng,zaimianlingongzuojidegezhongeliegongkuang(如強衝擊、頻繁正反轉、頻繁起停等)時shi,具ju有you較jiao強qiang的de適shi應ying能neng力li,使shi自zi鎖suo減jian速su機ji的de應ying用yong範fan圍wei得de到dao大da可ke能neng的de擴kuo展zhan。低di速su采cai用yong硬ying齒chi麵mian漸jian開kai線xian圓yuan柱zhu齒chi輪lun傳chuan動dong,齒chi輪lun副fu采cai用yong低di碳tan合he金jin鋼gang材cai料liao,經jing滲shen碳tan淬cui火huo後hou磨mo齒chi,使shi硬ying化hua層ceng沿yan齒chi麵mian呈cheng仿fang形xing分fen布bu,齒chi麵mian硬ying度du58—62HRC,在齒根部位,采用噴丸工藝,使齒輪彎曲強度極大強化。較高相對滑動速度有利於形成動壓油膜。

雙傳動組合的上風:傳動效率是決定傳動裝置承載能力的主要參數,因此,增大轉矩體積比(承載能力的特征量)有效的方法就是進步傳動效率。齒輪減速機的(de)傳(chuan)動(dong)效(xiao)率(lv)相(xiang)對(dui)於(yu)齒(chi)輪(lun)傳(chuan)動(dong)來(lai)說(shuo),效(xiao)率(lv)較(jiao)低(di),尤(you)其(qi)當(dang)速(su)比(bi)較(jiao)大(da)時(shi)。因(yin)此(ci)當(dang)量(liang)摩(mo)擦(ca)角(jiao)成(cheng)為(wei)決(jue)定(ding)自(zi)鎖(suo)減(jian)速(su)機(ji)效(xiao)率(lv)的(de)另(ling)重(zhong)要(yao)因(yin)素(su)。通(tong)過(guo)以(yi)上(shang)分(fen)析(xi),相(xiang)對(dui)滑(hua)動(dong)速(su)度(du)度(du)在(zai)5.0m/s四周或大於此值時,當量摩擦角趨近於個極小值,自鎖減速機的傳動效率趨近於個極大值,當速度繼承增大至24m/s時,蝸杆傳動效率趨近於大值。因為動壓油膜固有的彈性、動dong態tai變bian化hua性xing與yu吸xi振zhen性xing,當dang油you膜mo進jin入ru相xiang對dui不bu亂luan狀zhuang態tai時shi,假jia如ru受shou到dao外wai界jie載zai荷he作zuo用yong,會hui產chan生sheng低di滯zhi後hou的de微wei小xiao退tui讓rang,從cong而er緩huan減jian衝chong擊ji載zai荷he對dui自zi鎖suo減jian速su器qi的de衝chong擊ji,進jin步bu傳chuan動dong平ping穩wen性xing,降jiang低di噪zao聲sheng。 在自鎖減速機傳動中,其傳動效率低的題目,是良多廠家直在研究的課題,於是有學者提出種新的方案,將自鎖減速機布於高速,硬齒麵減速機布於低速,來實現雙傳動,以此來增補自鎖減速機傳動效率不足的的題目。
當負載運動速度增大20倍bei時shi,當dang量liang摩mo擦ca角jiao急ji劇ju減jian小xiao近jin倍bei。表biao明ming自zi鎖suo減jian速su箱xiang中zhong自zi鎖suo的de齧nie合he表biao麵mian在zai較jiao低di相xiang對dui滑hua動dong速su度du時shi,並bing沒mei有you形xing成cheng動dong壓ya油you膜mo,而er是shi處chu於yu滑hua動dong摩mo擦ca與yu邊bian界jie摩mo擦ca的de混hun合he摩mo擦ca狀zhuang態tai。當dang速su度du達da到dao5.0m/s時,當量摩擦角的減小趨於平穩,說明動壓油膜已經完全形成,並趨於不亂,此時自鎖減速機的齧合表麵不再相互接觸,齧合過程轉變為完全的液體內摩擦。當速度達到1.0m/s時,當量摩擦角降至2035’,減(jian)小(xiao)值(zhi)顯(xian)著(zhu)增(zeng)大(da),說(shuo)明(ming)動(dong)壓(ya)油(you)膜(mo)初(chu)步(bu)形(xing)成(cheng),混(hun)合(he)摩(mo)擦(ca)逐(zhu)漸(jian)過(guo)渡(du)到(dao)液(ye)體(ti)內(nei)摩(mo)擦(ca)。蝸(wo)杆(gan)采(cai)用(yong)低(di)碳(tan)合(he)金(jin)鋼(gang),經(jing)滲(shen)碳(tan)淬(cui)火(huo)後(hou)磨(mo)齒(chi),自(zi)鎖(suo)減(jian)速(su)機(ji)的(de)蝸(wo)輪(lun)采(cai)用(yong)錫(xi)青(qing)銅(tong)。采(cai)用(yong)大(da)螺(luo)旋(xuan)角(jiao)的(de)斜(xie)齒(chi)輪(lun),以(yi)提(ti)高(gao)增(zeng)強(qiang)了(le)輪(lun)齒(chi)的(de)彎(wan)曲(qu)強(qiang)度(du)。螺(luo)旋(xuan)升(sheng)角(jiao)般(ban)弘(hong)遠(yuan)於(yu)當(dang)量(liang)摩(mo)擦(ca)角(jiao),而(er)螺(luo)旋(xuan)升(sheng)角(jiao)與(yu)蝸(wo)杆(gan)頭(tou)數(shu)成(cheng)線(xian)性(xing)正(zheng)比(bi),因(yin)此(ci)在(zai)其(qi)他(ta)前(qian)提(ti)確(que)定(ding)的(de)情(qing)況(kuang)下(xia),蝸(wo)杆(gan)頭(tou)數(shu)是(shi)決(jue)定(ding)蝸(wo)杆(gan)傳(chuan)動(dong)承(cheng)載(zai)能(neng)力(li)的(de)樞(shu)紐(niu)參(can)數(shu),當(dang)量(liang)摩(mo)擦(ca)角(jiao)減(jian)小(xiao)時(shi),蝸(wo)杆(gan)傳(chuan)動(dong)效(xiao)率(lv)隨(sui)之(zhi)增(zeng)大(da);當量摩擦角趨近於0時,蝸杆傳動效率趨近於1。當相對滑動速度達到0.25m/s時,動壓油膜逐漸形成,油膜的摩擦隔離作用逐漸顯現,使得當量摩擦角在低速段段速度小於0.25區間內急劇減小半。http://www.baisuixuetai.com.cn/product/list-wolunwoganjiansuji-cn.html
關鍵詞:伺服電機減速機一體式選型_減速器選型_減速器選型_減速電機選型_伺服減速機選型_錐齒輪減速機選型_硬齒麵減速電機選型_斜齒輪減速機選型_傘齒輪減速器選型_蝸輪蝸杆伺服電機減速機選型
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