K係列減速電機軸承失效改進
K係列減速電機軸承失效改進。先內、外徑向端麵斜切角度,以利於潤滑脂進入滾子支柱孔,改善支柱和滾子支柱孔之間的摩擦;減小保持斜齒輪減速機架和滾子端麵的接觸麵積,改善接觸特性,避免因過分摩擦引起的燒傷、膠結現象。改變K係列減速電機的軸承遊隙:軸zhou承cheng的de工gong作zuo轉zhuan速su高gao,潤run滑hua和he冷leng卻que前qian提ti前qian提ti較jiao差cha,應ying適shi當dang放fang大da軸zhou承cheng徑jing向xiang遊you隙xi,然ran而er因yin為wei軸zhou承cheng工gong作zuo中zhong存cun在zai強qiang烈lie衝chong擊ji,軸zhou承cheng遊you隙xi又you不bu能neng過guo大da,實shi踐jian中zhong將jiang軸zhou承cheng徑jing向xiang遊you隙xi定ding在zai0組和3組之間。進步焊接強度:采用增大熔池的台階焊口形式加強焊接強度,摒棄常用的螺紋退刀槽,采用較小的過渡實現螺紋天然掃尾,減小錐齒輪減速馬達保(bao)持(chi)架(jia)支(zhi)柱(zhu)受(shou)力(li)時(shi),焊(han)接(jie)部(bu)位(wei)與(yu)螺(luo)紋(wen)尾(wei)部(bu)的(de)應(ying)力(li)集(ji)中(zhong),此(ci)外(wai),對(dui)滾(gun)子(zi)端(duan)麵(mian)相(xiang)對(dui)應(ying)的(de)保(bao)持(chi)架(jia)內(nei)端(duan)麵(mian)進(jin)行(xing)優(you)化(hua)設(she)計(ji)。其(qi)次(ci),將(jiang)支(zhi)柱(zhu)焊(han)接(jie)孔(kong)的(de)焊(han)接(jie)部(bu)門(men)由(you)原(yuan)來(lai)的(de)45度倒角改為沉孔形式,又增強焊接強度,避免脫焊。改進後的軸承經由實用,運轉時間超過原來的設備。

失效原因分析:造成錐齒輪減速機軸承失效的主要原因,是軸承運轉過程中的衝擊載荷作用,導致K係xi列lie減jian速su電dian機ji軸zhou承cheng內nei圈quan轉zhuan速su瞬shun時shi降jiang低di,承cheng載zai滾gun子zi轉zhuan速su也ye隨sui之zhi降jiang低di,而er保bao持chi架jia隨sui同tong非fei承cheng載zai滾gun子zi起qi因yin為wei慣guan性xing仍reng以yi原yuan速su運yun轉zhuan,造zao成cheng保bao持chi架jia貫guan串chuan承cheng載zai滾gun子zi恢hui複fu正zheng常chang轉zhuan速su時shi,與yu保bao持chi架jia支zhi柱zhu發fa生sheng第di二er次ci撞zhuang擊ji,撞zhuang擊ji力li較jiao前qian次ci小xiao,但dan方fang向xiang與yu前qian次ci相xiang反fan,因yin此ci保bao持chi架jia支zhi柱zhu始shi終zhong處chu於yu交jiao變bian剪jian應ying力li作zuo用yong下xia,並bing在zai支zhi柱zhu焊han接jie部bu位wei和he螺luo紋wen尾wei部bu被bei剪jian斷duan,另ling個ge原yuan因yin是shiKxiliejiansudianjibaochijiazhizhutuohan,yinweicaiyongronghuabaochijiadianquanwaiduanmiannianjiezhizhuduanmiandefangfahanjie,hanjieqiangdujiaocha,dangchengshouchongjihuozhendongzaiheshiqingyituohan。zaiK係(xi)列(lie)減(jian)速(su)電(dian)機(ji)軸(zhou)承(cheng)的(de)主(zhu)參(can)數(shu)設(she)計(ji)時(shi),改(gai)變(bian)軸(zhou)承(cheng)追(zhui)求(qiu)大(da)額(e)定(ding)載(zai)荷(he)的(de)常(chang)規(gui)設(she)計(ji)方(fang)法(fa),減(jian)小(xiao)滾(gun)子(zi)直(zhi)徑(jing)並(bing)增(zeng)加(jia)滾(gun)子(zi)數(shu)量(liang),同(tong)時(shi)增(zeng)大(da)錐(zhui)齒(chi)輪(lun)減(jian)速(su)機(ji)滾(gun)子(zi)支(zhi)柱(zhu)孔(kong)和(he)支(zhi)柱(zhu)直(zhi)徑(jing),以(yi)進(jin)步(bu)支(zhi)柱(zhu)和(he)保(bao)持(chi)架(jia)整(zheng)體(ti)強(qiang)度(du),與(yu)改(gai)進(jin)前(qian)比(bi)擬(ni),錐(zhui)齒(chi)輪(lun)減(jian)速(su)機(ji)軸(zhou)承(cheng)額(e)定(ding)載(zai)荷(he)基(ji)本(ben)相(xiang)稱(cheng),額(e)定(ding)動(dong)載(zai)荷(he)減(jian)小(xiao)6%,仍舊能夠知足K係列齒輪減速電機軸承實際工作需要,而滾子重量分別減少23%和30%,zhuichilunjiansujizhouchengdeedingzaiheguranlveyoujiangdi,danyouxiaodijianxiaolegunziyubaochijiazhizhujiandezhuangjili,yanchangzhizhushouming,tongshiyinweigunzizhijingjianxiao,taoquanbihouxiangyingzengjia,keyijinbuK係列減速機軸承的抗衝擊機能,因而延緩了保持架的失效時間,延長了錐齒輪減速機軸承的壽命。改進方案:減小保持架支柱與滾子之間的撞擊力。http://www.baisuixuetai.com.cn/product/list-kxiliejiansuji-cn.html
關鍵詞:伺服電機減速機一體式選型_減速器選型_減速器選型_減速電機選型_伺服減速機選型_錐齒輪減速機選型_硬齒麵減速電機選型_斜齒輪減速機選型_傘齒輪減速器選型_蝸輪蝸杆伺服電機減速機選型
標簽:  減速電機軸承失效改進
